CHINESE JOURNAL OF ENERGETIC MATERIALS
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HTPB推进剂粘接试件的多角度拉伸试验与数值模拟
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作者单位:

1.上海大学;2.上海航天动力技术研究所;3.火箭军工程大学智剑实验室

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基金项目:

智剑实验室(火箭军工程大学)开放基金(2024-ZJSYS-KF02-08);国家自然科学基金面上项目(12072184);国家基金NSFC(12202257)


Multi-Angle Tensile Testing and Numerical Simulation of HTPB Propellant Bonded Specimens
Author:
Affiliation:

1.Shanghai University;2.Shanghai Institute of Space Propulsion Technology;3.Zhijian Laboratory, Rocket Force University of Engineering

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    摘要:

    提高装药结构完整性对保障固体火箭发动机工作稳定性有重要意义。对HTPB推进剂粘接试件开展多角度拉伸加载试验,拉伸过程中使用双目相机结合三维数字图像相关方法对粘接试件的变形场进行分析;根据试件的细观结构,基于颗粒脱湿、基体断裂以及粘接界面脱粘三种损伤模式,建立了粘接试件的细观内聚力模型并进行数值模拟分析。探索了不同拉剪应力状态下固体推进剂粘接试件的损伤演化规律、开裂机理以及破坏形式。试验结果表明:HTPB推进剂粘接试件在拉剪混合应力状态下更容易发生损伤,随着拉伸角度的增大,试件的承载能力下降并且会产生更大的拉伸位移;临界状态时推进剂粘接试件应变较大的区域即是宏观裂纹萌生的位置。数值模拟结果表明:第一主应力是影响固体推进剂裂纹产生的主要因素并且当第一主应力值大于0.548 MPa时会导致裂纹的萌生;拉伸角度越小,推进剂内部颗粒与基体之间越容易发生脱湿;拉伸角度越大,推进剂/衬层界面越容易脱粘并且裂纹扩展的位置越靠近推进剂/衬层界面。

    Abstract:

    Improving the structural integrity of charge is of great significance for ensuring the working stability of solid rocket motor (SRM). Multi-angle tensile loading tests were carried out on the HTPB propellant bonded specimens. During the tensile process, binocular cameras combined with three-dimensional digital image correlation (DIC) methods were used to analyze the deformation field of the bonded specimens. According to the mesoscopic structure of the specimen, a mesoscopic cohesive zone model (CZM) was established and further subjected to numerical simulation analysis, based on three types of damage modes including particle dewetting, matrix fracture and debonding of the bonding interface. The damage evolution law, cracking mechanism and failure mode of the specimen under different tensile and shear stress states were explored. The test results show that the bonded specimen are more prone to damage under the tensile-shear mixed stress state. At the same time, the bearing capacity of the specimen decreases and a greater tensile displacement will occur with increasing the tensile angle. The area where the strain of the bonded specimen is relatively large at the critical state is the location where macroscopic cracks initiate. The numerical simulation results show that the first principal stress is the main factor affecting the generation of cracks in solid propellants, and when the value of the first principal stress is greater than 0.548 MPa, it will lead to the initiation of cracks. Furthermore, the smaller the stretching angle is, the easier the deweeting between the particle and matrix in the propellant is to occur. However, it is easier for the propellant/liner interface to de-bond and the crack propagation location is closer to this interface when the stretching angle increases.

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张学深,沈肖胤,周辉,等. HTPB推进剂粘接试件的多角度拉伸试验与数值模拟[J]. 含能材料,DOI:10.11943/CJEM2025064.

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  • 收稿日期: 2025-04-09
  • 最后修改日期: 2025-06-09
  • 录用日期: 2025-06-10
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