CHINESE JOURNAL OF ENERGETIC MATERIALS
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Reconstruction of Internal Residual Stress Field in PBX Based on Surface Strain Data and Physics-Informed Neural Networks
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1School of Manufacturing Science and Engineering, Southwest University of Science and Technology, Mianyang 621010, China;2National Key Laboratory of Chemical Explosion Safety, Institute of Chemical Materials, CAEP, Mianyang 621999, China;3School of Materials and Energy, University of Electronic Science and Technology of China, Chengdu 611731, China

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    Abstract:

    Accurate characterization of the internal residual stress field in polymer-bonded explosives (PBX) is crucial for evaluating structural integrity and service safety. However, traditional inversion methods struggle to reconstruct this distribution efficiently and with high precision. A novel residual stress inversion method integrating distributed optical fiber sensing with physics-informed neural networks (PINNs) was proposed. TATB-based PBX cylindrical specimens measuring ϕ110×120 mm served as the research objects. Strain release data during the layer-removal test were acquired in real time using optical frequency-domain reflectometry (OFDR) technology. A PINNs inversion model was constructed using Gaussian temperature-field parameters as intermediate variables. Physical constraints, including static equilibrium equations and boundary conditions, were embedded into the loss function. This approach achieved an efficient mapping from limited surface strain data to the internal stress field. Results indicate that the model achieves a coefficient of determination of 0.954. The inverted results strictly satisfy fundamental solid mechanics constraints. Compared with traditional finite element optimization-based inversion methods, the PINNs model requires only about 5 minutes for a single inference after offline training. The reconstructed internal stress field exhibits a typical “tension inside, compression outside” distribution pattern. The maximum tensile stress reaches 1.03 MPa at the core, while the maximum compressive stress reaches -0.77 MPa at the middle of the lateral surface. This distribution pattern aligns perfectly with the physical mechanism of residual stress generation caused by non-uniform shrinkage during the cooling process of thermal pressing.

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ZHANG Hao, FU Tao, WEN Qianqian, et al. Reconstruction of Internal Residual Stress Field in PBX Based on Surface Strain Data and Physics-Informed Neural Networks[J]. Chinese Journal of Energetic Materials(Hanneng Cailiao),DOI:10.11943/CJEM2026115.

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History
  • Received:May 12,2026
  • Revised:June 22,2026
  • Adopted:June 04,2026
  • Online: July 15,2026
  • Published: